Description
Pro Alloy Intercooler — Ford Ranger Raptor 3.0L V6 EcoBoost
Give your Ranger Raptor’s 3.0L V6 EcoBoost genuinely more cooling capacity with the Pro Alloy intercooler — a simple-to-install upgrade that delivers real performance gains without a single permanent modification to your truck. Every kit is fully hand-assembled and finished in Pro Alloy’s own UK workshop, and fits without a ramp in around an hour.
Bigger, not just different
Built around a massive 120mm extruded intercooler core, entirely fabricated and hand-welded in-house, this is currently the largest OE-fitment intercooler available for the Raptor on the market — with no cutting required. Compared to the factory unit, that translates to a 54.5% increase in cooling surface area and an enormous 87.5% increase in internal volume. While the factory intercooler holds just 4 litres, the Pro Alloy unit holds 7.5 litres, offering better internal flow characteristics and greater headroom for increased boost pressure.
Core sizes:
- OE intercooler core: 450 x 180 x 80mm
- Pro Alloy core: 470 x 266 x 125mm
Built to last, not just to fit
Every hose fitting is CNC machined for precision, and the finished intercooler is coated in a robust textured black powder coat for long-term durability. All required mounting hardware is included, so there’s nothing extra to source before fitting.
The ideal foundation for our stage 2 package
More cooling surface area and internal volume mean lower intake temperatures and better airflow under sustained boost — exactly the foundation you want before running a performance remap. This intercooler is designed to let your Raptor safely run more boost and more aggressive tuning without the heat soak that limits the factory unit.
Why choose this Pro Alloy intercooler:
- Largest OE-fitment Raptor intercooler on the market — no cutting required
- 54.5% more cooling surface area, 87.5% more internal volume than stock
- Hand-fabricated, hand-welded UK build quality
- CNC-machined hose fittings for a precise fit
- Textured black powder coat finish
- No permanent modifications — fits in around an hour, no ramp needed
- All mounting hardware included
Professional fitting available — ask us about our fitting service.
FAQ Section
Does fitting this intercooler require any cutting or permanent modifications?
No. This is currently the largest OE-fitment intercooler available for the Raptor without requiring any cutting, and it doesn’t involve any permanent changes to the vehicle.
How much bigger is this intercooler than the factory unit?
It offers a 54.5% increase in cooling surface area and an 87.5% increase in internal volume — holding 7.5 litres compared to the factory unit’s 4 litres.
How long does fitting take?
Around an hour, and it can be fitted without a ramp.
Do I need a remap after fitting this intercooler?
It’s not required, but this intercooler is specifically designed as an ideal foundation for a performance remap — the extra cooling capacity and volume support increased boost and more aggressive tuning.
Where is this intercooler made?
Each kit is fully fabricated, hand-welded, and finished in Pro Alloy’s own UK workshop.
What finish does the intercooler come in?
A robust textured black powder coat.
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